ITW Gaylord

Manufacturing Engineer 1

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Description/Job Summary

Assists in planning and designing manufacturing processes and equipment in a manufacturing plant. Resolves technical problems and may recommend improvements to production methods, determine manufacturing capacity, and set up production schedules. Assists with the design, fabrication, modification, and evaluation in support of manufacturing operations such as machining, metal forming, welding, assembly, and material handling. Supports ITW Toolbox projects including In-Lining, MRD, PLS and 80/20 evaluations.
 

Responsibilities/Duties

  • Follow all safety and housekeeping rules.
  • Actively participate in Safety Program.
  • Investigate various types of new machines and equipment as to versatility and diversification of production features required, prices and other conditions.
  • Prepare reports and make recommendations for management relative to purchase or lease decisions.
  • Work closely with other departments, such as tooling, manufacturing, and purchasing, whose services are necessary to conclude assignments. 
  • Observe and analyze applied methods and offer recommendations in the area of improvements to bring about work simplification and cost reduction.
  • Investigate advanced methodology and production techniques, to analyze and program NC machine and to organize, document and establish standard method references, records and files.
  • Coordinate and implement approved plans. 
  • Advise and assist maintenance team assigned to projects, as to procedures and engineering requirements.
  • Coordinate the activities in developing manufacturing methodology relative to operation methods, process, work measurement, tooling material routing, preparation of estimates and other technical phases involved.
  • Work from part and product drawings, manufacturing schedules and various documents required to conclude assignments.
  • Review workplace layouts and assist in developing plant layouts.
  • Assist in machine justification studies, cost reduction proposals, machine load and capacity studies and improvements to existing procedures.
  • Work with finance personnel in reviewing and monitoring labor reporting.
  • Prepare and review manufacturing process sheets on new or existing parts or products.
  • Assist and provide information used for formal cost estimates on new and changed parts (products).
  • Achieve expert status in ITW Toolbox; responsible for training all manufacturing employees in Toolbox and maintaining all training records.
  • Develop and maintain manufacturing processes, including all documentation to support both internal/external (OSV) processes.
  • Lead continuous improvement projects towards cost reductions, increases in productivity, and quality improvements.
  • Guide all manufacturing initiatives, working with Gaylord staff and plant level management on lean implementation using 80/20 Toolbox. 
  • Provide technical assistance to Manufacturing Supervisors in troubleshooting manufacturing equipment, tooling and processes.

Required Skills

  • CAD/CAM (3D Modeling & NC Programming)
  • Proficient in Microsoft Office applications.
  • Skills to read and understand drawings and blueprints.
  • Excellent communication skills to lead and support empowered employees in a team environment. 
  • Effective written communication and interpersonal skills
  • Analytical skills
  • Attentive to details
  • Self-directed and organized
  • Task planning
  • Sound judgment
  • Creative
  • Innovative

Required Experience

  • 2+ years manufacturing engineering experience in a manufacturing environment. 
  • 2+ years lean manufacturing experience; including, Just in Time, Demand Flow, Five S, Visual Management, Continuous Improvement Process, and Kaizen

Required Education

BS in Manufacturing, Industrial, Mechanical or Technology Engineering

Preferred Qualifications

  • Ability to create and maintain plant layouts, product specifications, production SOP’s, and QA documentation. 
  • Basic understanding of financial measurements and goals in a Lean enterprise. 
  • Project Management experience (managing both productivity & facilities projects)

Details

PHYSICAL REQUIREMENTS:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. 
  • Frequently required to sit, talk, hear, walk and stand several hours on concrete floor.
  • Occasionally required to use hands and fingers to feel, handle, or operate objects, tools or controls, and reach with hands and arms.
  • Sit at a desk and work on a computer for several hours per day.
  • Lift up to 50 lbs.
 WORKING CONDITIONS:
  • Office and Plant Environment with minimal exposure to health or safety hazards and heavy use of computer
  • Up to 15% travel required
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ITW Gaylord is an Equal Opportunity / Affirmative Action employer. At Gaylord Industries we abide by all federal, state and local laws prohibiting discrimination and support the principles of equal employment opportunity. All hiring and employment practices are governed on the basis of merit, competence and qualifications without regard to race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation or any other category protected by federal, state or local law. If you would like to learn more about our current job openings, please use the links above.